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Generator Sizing

HOW MUCH POWER DO YOU NEED?
Generators produce AC voltage, very similar to the voltage available in your home, however while your electric utility company produces sufficient power for all your electric powered devices, a portable generator is limited in power output directly relational to the engine horsepower. The amount of power that a generator can produce is rated in watts. Rated power is generally 90% of maximum power as certain components lose efficiency as they are heated from use.

To determine wattage requirements you should determine which devices need to be powered simultaneously and what the starting requirement of the device is. A Wattage Calculator is provided to assist you. Remember that with simple "Power Management" techniques, a small generator can provide adequate power for home or recreational applications.

GENERATOR WATTAGE CALCULATOR
Depending on how you will use your generator, there are different categories to meet your needs. This can include recreation, home standby and construction. If you want a generator for home standby, for example, if you want to run your refrigerator, you'll need at least 3000 watts or more, and are REQUIRED to use a Transfer Switch so that power can go directly into your home.

Consider the maximum and rated power of the generator. This is important depending on what items you want to run off of your generator. Items such as toaster, lamps, and coffee makers are resistive, or constant loads and their total load can be calculated at amps x 1. Items such as saws and drills are reactive loads and while the running load may be small, the starting load should be calculated at running amps x 3. Remember, after the initial start less power is required for actual operation.

Always remember that simple power management will allow a smaller generator to do a big job. Very seldom are all tools or appliances operating simultaneously. When calculating power requirements, consider the starting requirements are only for the initial start and then additional tools may be operated in addition.

Remember Ohms Law from High School Physics?
Watts = Volts x Amps
Amps = Watts/Volts

So if you have two of the numbers (e.g. volts, amps) then you can find out the other (e.g. watts). This can help you to determine the rated power that you'll need from your generator.

AVERAGE WATTAGE REQUIREMENT GUIDE
(AMPS X VOLTS = WATTS)

Household
Approximate
Wattage Required
For Starting
Approximate
Running Wattage
Requirements

Coffee Maker

600
600
Dishwasher
Cool Dry
540
216
Electric Fry Pan
1500
1500
Electric Range
8-inch element
2100
2100
Microwave Oven 650 watts
1000
1000
Refrigerator or Freezer Energy Star
1200
132-192
Automatic Washer
1200
1200
Clothes Dryer
Electric
6750
5400
Furnace Fan, gas or fuel oil
1/8 Horsepower
500
300
1/6 Horsepower
750
500
1/4 Horsepower
1000
600
1/3 Horsepower
1400
700
1/2 Horsepower
2350
875
Incandescent Lights
as indicated on bulb
as indicated on bulb
Radio
50 to 200
50 to 200
Sump Pump
1/3 Horsepower
1300
800
1/2 Horsepower
2150
1050
Television - Color
300
300
Air Conditioner
10,000 BTU
2200
1500
Contractor
Approximate
Wattage Required
For Starting
Approximate
Running Wattage
Requirements
Air Compressor
1 Horsepower
4500
1600
Bench Grinder
8 inches
2500
1400
Hand Drill
1/2 inch
900
600
High-pressure Washer
1 Horsepower
3600
1200
Circular Saw, Heavy Duty
71/4 inches
2300
1400
Electric Chain Saw
14 inches, 2 Horsepower
1100
1100
Table Saw
10 inches
4500
1800
Drills
3/8 inch 4 amps
600
440
1/2 inch 5.4 amps
900
600
Industrial Motors
Approximate
Wattage Required
For Starting
Approximate
Running Wattage
Requirements
Split Phase
1/4 Horsepower
1700
400
1/2 Horsepower
2600
600
Capacitor Start Induction Run
1/3 Horsepower
975
450
1 Horsepower
2300
1000
Capacitor Start Capacitor Run
1 1/2 Horsepower
4200
1600
Fan Duty
1/4 Horsepower
1200
650
Farm Equipment
Approximate
Wattage Required
For Starting
Approximate
Running Wattage
Requirements
Electric Fence, 25 miles
250
250
Milk Cooler
1800
1100
Milker (vacuum pump),
2 Horsepower
2300
1000
Portable Heater (kerosene, diesel fuel)
50,000 BTU
600
400
90,000 BTU
725
500
150,000 BTU
1000
625
Battery Charger
15 amp
380
380
60 amp with 250-amp boost
1500/5750
1500/5750
100 amp with 300-amp boost
2400/7800
2400/7800
Electric Welder
200 amp AC
9000
9000
230 amp AC, at 100 amp
7800
7800
Air Compressors
Approximate
Wattage Required
For Starting
Approximate
Running Wattage
Requirements
1/2 Horsepower
1600
975
1 Horsepower
4500
1600
Computers
Approximate
Wattage Required
For Starting
Approximate
Running Wattage
Requirements
Desktop
600 to 800
600 to 800
Laptop
200 to 250
200 to 250
Monitor (CRT)
200 to 250
200 to 250
Fax
600 to 800
600 to 800
Printer
400 to 600
400 to 600

"MAXIMUM" AND "RATED" POWER
A generator should never be operated at its MAXIMUM power output for more than 30 minutes. RATED power, or the power that a generator can produce for long periods of time, is a more reliable measure of generator power. Typically the rated power is 90% of the maximum power. For Example, a 2500 watt generator produces a maximum 2500 watts of power. This means at maximum power this generator could light up 25 100-watt light bulbs at the same time. The rated wattage of this generator would be 2300 watts and should only be used to power 23 - 100 watt light bulbs. When considering your power needs, first determine the highest power application such as a well pump for home power or air compressor for the job site. The power required to start the capacitor motor on these applications will determine the rated power of the generator you should choose for your application.

TYPES OF LOADS:
RESISTIVE LOADS = 1 x Power
The light bulb example is called a RESISTIVE type load and the power it requires is pretty easy to understand. Other resistive types of load are things like toasters, convection ovens, hot plates, curling irons, coffee makers, stereos and tv's. Resistive loads are usually appliances that do not have electric motors. Resistive Loads - Volts x Amps = Watts

The equation shows the relationship between watts, volts and amps in a purely resistive load. If you know any of the two variables, the third can be calculated. Example: You want a generator to power a 1000 watt flood light. The light is 120V and requires 1000 watts of power. Using the equation, we can calculate that the floodlight will draw 8.3 amps of electrical current. For reactive loads, the equation shows only a general relationship between watts, volts and amps. That's because the power requirements for reactive loads changes with operating conditions.

REACTIVE LOADS = 3 x Power
A REACTIVE load contains an electric motor. Some household appliances like a furnace or refrigerator have internal fans that come on intermittently, so extra wattage/power is needed to start the fan. Another example is power tools. An appliance or tool with a reactive load may require up to three times as much power (wattage) to start as it does to keep it running. Examples of reactive type loads:

  • Refrigerators / freezers
  • Furnace fans
  • Well pumps
  • Air conditioners
  • Bench grinders
  • Air compressors
  • Power tools

When determining the proper generator for REACTIVE type loads, you must consider three modes of operation:

STARTING - The electric motor requires more power to start. The starting power required can be up to three (3) times the running amount.
RUNNING - The power required to run the electric motor once it has been started.
LOADED - When the electric motor begins to work (saw begins cutting wood, drill begins drilling thru a wall), its power requirement will increase. This is not applicable for most household appliances.

LOAD CODE:
Is a letter which represents the amps per horsepower (HP) to start the motor. Multiply the CODE (amps) times HP of motor to determine starting amps. For example: The data tag on our electric motor shows a code of L. Our motor is 1/3 HP. An L code is 84 amps per HP x 1/3 (motor HP) = 28 amps to start the motor.

CODE AMPS PER HP TO START CODE AMPS PER HP TO START
A 26.0 L 83.3
B 29.5 M 93.3
C 33.3 N 104.0
D 37.4 P 116.6
E 41.6 R 133.3
F 46.6 S 133.3
G 52.4 T 166.6
H 59.0 U 186.6
J 66.6 V more than 186.6

The law requires that customers with a permanently installed or portable generator do not connect it to another power source, such as Firelands Electric Cooperative's power lines. If you own and operate a generator, you are responsible for making sure that electricity from your unit cannot "back feed," or flow into Firelands' power lines. For safety's sake, be sure to use your generator correctly. If you do not, you risk damaging your property and endangering your life and the lives of Firelands' line workers who may be working on power lines some distance from your home.

Transfer Safety Switch

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